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Services we Offer

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We can also provide 3D drawings of equipments if required on additional costs. Here are examples of 3D view

SCOPE OF SERVICES - Sulphitation / Refinery

 

BOILING HOUSE ENGINEERING SERVICES

Study of existing facilities and processes, equipments.

Suggestion over process improvements and design and engineering services in boiling house , sugar equipments and tanks designs and drawings .

Bottlenecks in equipments design Modification , capacity up gradation, new equipment addition

Trouble shooting .

Streamlining plant to rated capacity with desired results

Operations issues and suggestion over improvements

Process improvements

Steam consumptions reduction steps

Power audit

Water balances and ETP load reduction

Modification of existing facilities

Capacity improvements /capacity enhancement / Plant Expansion

Modernisation of existing plant

New equipments addition

Capacity and equipments sizing’s calculations , equipments designs and drawings

 

 

PROCESS DESIGNS, MECHANICAL EQUIPMENT DESIGNS & DRAWINGS

Process Design (Developing the Process Flow Diagram (PFD)

Piping & Instrumentation diagram (P&ID))

Sizing calculations of different Process Equipment (Static & Rotating) design engineering & Utility Diagrams

Sizing of different Static & Rotating (Dynamic) Process Equipments 

 

MECHANICAL AND THERMAL DESIGNS AND DRAWING SERVICES

Complete service to the client for procurement of process equipment.

Review of process data

Detailed engineering based on basic design package

Preparation of enquiry specifications

Analysis of vendor bids

Technical recommendation to client for order placement

Review of vendor documentation

Approval of third party inspection authorities, if required by client is also arranged.

 

DELIVERABLES

PFD

P&ID

Design Calculations

Data Sheets

Mechanical Specifications

G.A. Drawing

Fabrication Drawing

Nozzle Details

Plate Layout

As-built Drawings

Statutory Drawings: Statutory Drawings Required for Various Authorities.

Comparative summary of vendor quotes ( Technical and Commercial)

 

 

TECHNICAL AND MOTIVATIONAL PROGRAMME

 

Training material in English and Hindi

Manuals for Process - English

Presentations - English

 

ISO DOCUMENTATION

9001

22000

OSAS

 

DETAILED PROJECT REPORT

 

Detailed Technical specification of the Plant & Machineries.

Preparing the Plant Block Layout.

Details of the material balance in the Plant especially with respect to

a)      Fuel.

b)      Steam.

c)      Power.

d)      Water etc.

Flow chart of the various processes during season & off-season operations.

Project cost estimate considering the trend in the industry and the budgetary offers received

Preparing the project schedule.

Water management

Manpower Assessment and Training

 

PROJECT ENGINEERING

 

Discussion with client and their Engineers about selection of technology for the Sugar.

Preparation of factory layout.

Preparation of process flow diagram.

Preparation of Steam Balance.

Preparation of Power Balance.

Preparation of Cold Water Cycle.

Preparation of Condensate cycle.

Preparation of Equipment specifications.

Preparation of Equipment Layout.

Preparation of Two part tender documents for floating enquiries for the supply of equipments. (Technical & Commercial)

Evaluation of technical bid of the tenders received from suppliers and recommending.

Preparation of specification for calling Erection & Commissioning Contractors and short listing of Erection Contractors.

Co-ordination with civil architects / civil contractors.

 

PROJECT MANAGEMENT

 

Approval of drawings.

Preparation of project Completion Schedule for supply, erection and commissioning.

Periodical review of the progress of equipment supplies.

Carrying out inspection of equipment at Supplier’s work.

Co–ordination of the commissioning of the plant.

Trouble shooting till performance guarantee.